In the Workshop

A sampling of some of the work that we do here in-house at Advanced Foam ranging from movie props, architectural designs, and moldings. Here are some creations from the workshop.

Foam Sculpting
Foam Sculpting Column Caps with a flare for the Academy awards
Polycoating one of our custom made column caps
Academy Awards Finished product

Any guesses as to what this is? Advanced Foam just shipped this nicely shaped piece for an upcoming TV series episode. The piece was made of 26 machine-cut “baloney slices,” all different, laminated together and then hand-shaped by our crew of craftsmen. The finished piece is pictured here after being finish sanded and after being sprayed with Polycoat.
The front end of a drone sanded and ready to be sprayed with Polycoat.
Hand-crafted custom shape
Decorative Panel
Decorative Panel with custom pattern.
Decorative Panel Close-up
Decorative Panel with custom pattern close-up

Front end of drone with polycoat ready for customers the studio finishers

Custom polycoated onion domes
These Polycoated onion domes, 10 in all, were a prominent stage prop on NBC’s Superstars of Dance. The largest ones measure 66 inches in diameter and are 102 inches tall.
Custom foam game controller shape
This giant video game controller, with Polycoat finish, was a stage prop for a rap musician’s performance.
78th Academy Awards box office prop
For the 78th Academy Awards at the Kodak Theatre, Advanced Foam fabricated the tiered foam roof and other trim details for this box office prop, as well as the tiered bases (and matching capitals) of the six fluted columns.
The Oscars prop
For the Oscars Awards, Advanced Foam made the main Oscars Awards logo display in the show.
Dental Caps spraying process
Dental Caps spraying process
Polycoated foam props made for a Super Bowl party in Las Vegas.
Polycoated foam props made for a Super Bowl party in Las Vegas. The football pedestal was 13 feet tall, the helmet 3 feet in diameter.
Polycoated foam props made for a Super Bowl party in Las Vegas.
Polycoated foam props made for a Super Bowl party in Las Vegas. The football pedestal was 13 feet tall, the helmet 3 feet in diameter.
Advanced Foam fabricated and Polycoated this large railroad car detail for the film Polar Express.
Advanced Foam fabricated and Polycoated this large railroad car detail for the film Polar Express.
MGM TV's Red, White & Blondefeatures these 84-inch diameter fluted columns, seen here being assembled and in our Polycoat spray booth.
MGM TV’s Red, White & Blonde features these 84-inch diameter fluted columns, seen here being assembled and in our Polycoat spray booth.
MGM TV's Red, White & Blondefeatures these 84-inch diameter fluted columns, seen here being assembled and in our Polycoat spray booth.
MGM TV’s Red, White & Blonde features these 84-inch diameter fluted columns, seen here being assembled and in our Polycoat spray booth.
Column bases
Close-up of the capital detail on fluted ionic columns produced for the television series The O.C.
Close-up of the capital detailing on one of several entasis columns built for the highly successful TV show The West Wing.
Close-up of the capital detailing on one of several entasis columns built for the highly successful TV show The West Wing.
These 36-inch diameter columns for Paramount Studios were given a Polycoat finish. These are the lower sections; total height with the entasis-cut top sections was just under 22 feet.
These 36-inch diameter columns for Paramount Studios were given a Polycoat finish. These are the lower sections; total height with the entasis-cut top sections was just under 22 feet.
A column in the process of being coated in our Polycoat spray booth
A column in the process of being coated in our Polycoat spray booth
Advanced Foam made six of these intricate circular window sections for "Daredevil" from 20th Century Fox. The delicate structure measured 20-1/2 feet in diameter when assembled and was built to exacting tolerances.
Advanced Foam made six of these intricate circular window sections for “Daredevil” from 20th Century Fox. The delicate structure measured 20-1/2 feet in diameter when assembled and was built to exacting tolerances.

Holiday Penguin for Ugg promotion

Frosty the snowman with Uggs

Nutcracker for the Ugg promotion